For Ford Focus 2003-2011 Fel-Pro MS96634 Intake Manifold Gasket Set (Fits: 2007 Ford Focus) 3.5 out of 5 stars (2) 2 product ratings - For Ford Focus 2003-2011 Fel-Pro MS96634 Intake Manifold Gasket Set The manifold and catalytic converter are one piece on the 2005. Find lots of other information for your Ford Vehicle. Remove the oil level indicator and tube. Check out our discussions on the Ford Escape, Mustang, Edge, F-150, Raptor, Explorer, Focus, Fusion, Fiesta and more! Full Forum Listing. Intake manifold bolts and tighten all bolts in steps in sequence to 89 inch lbs. jay steinbrecher. 3. Inspect the intake manifold runner solenoid/motor. Ive had a look at etis and the job looks a pig of a job, drain cooling system, remove EGR cooler, then pull off all the fuel lines, return lines and wiring just to get to the manifold. 25. Upper intake manifold tightening sequence-3.9L and 4.2L engines; Access our Ford Freestar, Monterey 2004-2006 Upper Intake Manifold (Plenum) Repair Guide Removal and Installation by creating an account or signing into your AutoZone Rewards account. Ford Focus - Ford Focus 1.8 TDCI 2006 EGR + MANIFOLD removal. Finally the intake manifold itself can come off. 98. Disconnect the throttle position (TP) sensor and the idle air control (IAC) valve electrical connectors. 22. If necessary install a new intake manifold gasket. Ford Motor Company manufactures and distributes several models of 3.0-liter engines. If necessary install a new intake manifold gasket. NOTICE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. we can get the manifold changed in the next two weeks. If the runner moves freely, replace the motor. or Best Offer. and if so, any tips, id rather not disconnected the egr cooler if possible, but im pretter sure it will need unbolted at the very least To install: Installation is the reverse of the removal procedure, using the following torque specifications. Free shipping on many items ... For 2003-2007 Ford Focus Intake Manifold Motor Genuine 83144RW 2004 2005 2006 (Fits: Ford Focus) $92.95. ... radiator, and bumper then out the front. 2005-2007 Ford Focus. Steffen, please list your contact information on your profile. Disconnect the vacuum hoses from the intake manifold. This page has been accessed 95,003 times. 6. 14. Our large inventory of OEM Ford parts includes intake manifold parts. Upper intake manifold tightening sequence . Remove the temperature sending unit, and any heater hose connections, etc., that you want to install on another manifold (they're a lot easier to remove while the manifold is still bolted down). Shop from the world's largest selection and best deals for Ford Focus Intake Manifolds. 2007 Ford Focus 101,000 miles P2004 DTC - Answered by a verified Ford Mechanic. Accounts are normally approved within 48 hours. what is the proceedure. 1. 19. jay steinbrecher. I found this here related to a Focus 2001 (look under "Tiresmoker" and his posting). Detach the manifold absolute pressure (MAP) sensor connector. Detach the intake manifold from the cylinder head. The following steps guide you through the removal and installation of the intake manifold. From the F-150 to the Edge, we have the authentic Ford intake manifold parts that fit. Then unscrew the 3 bolts holding the box in, and remove it from the car, unclipping the cables from the back and side. 17. From 2000 to 2003, the Focus was equipped with a 2.0L engine. Download Installation All engines 1. Disconnect the EGR pipe from the intake manifold. Detach the air cleaner outlet pipe from the throttle body (TB). Ford 4.0L (OHV) Upper Intake Manifold Assembly Removal & Installation Removal 1. Permalink; History; Subscribe; Unsubscribe; How do you remove the exhaust manifold. 03/30/2013 by 101 Questions View all . 4.6 LITER FORD INTAKE MANIFOLD INSTALLATION INSTRUCTIONS ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part. Detach the swirl plate position sensor connector. Detach the engine wiring harness from the intake manifold. Note: Detach the throttle valve housing from the intake manifold. Free postage. Begin by taking the cables off the battery and lift it from the battery box. I am certain it is my EGR though, all the symptoms fit. 8. Watch. 18. Hi. A Ford Focus Intake Manifold Gasket Replacement costs between $171 and $213 on average. Detach the cable and position it to one side. I need to replace the catalytic converter on the car. 18. By. 2005 Ford Focus Intake Manifold Removal Installation. 12. 15. If your Ford needs replacement intake manifold parts, we can help. Detach the knock sensor (KS) connector for cylinders 1 and 2. Remove the intake manifold bolts (engine shown removed for clarity). Replace the wire loom anchor tab you removed in step 28 and install it on the new manifold (rear left lower hole). 1. Remove the (2) thermostat housing bolts used to help align the manifold. This page was last modified on 22 April 2011, at 17:26. 13. To loosen it use a pry bar or large screw driver at … Detach the knock sensor (KS) electrical connector from the intake manifold. 5. It … my question is, has anyone else done this on the 1.6 tdci? In order to install a cold air intake on the Focus, the battery must be removed to run the pipe underneath. Also found out it's easier wo pull a 300 6 if you remove the head firs, but brute force and ignorance prevailed. I am new to Fords having just bought a 2nd hand Mk2 2005 Focus, 2.0 petrol auto hatchback with the Duratec engine from a Private seller. I check the Haynes manual and it shows only the older models. Re-install the alternator (2 lower mounting bolts, 3 connectors and belt). Second generation of the Ford Focus. Accessibility. Share. Remove the intake manifold lower retaining bolt. Note: 5. If it doesn't move replace the manifold. is will it be ok to drive for two weeks? 13. Thank you for checking. 10. If you need any help with using this Wiki, please ask here: TalkFord.com Wiki Submission Forum. 23. Ford introduced the Focus in 2000 as its new entry-level vehicle. To install, reverse the removal procedure. 11. what is the proceedure. Get more life out of the muscle in your motor by addressing leaky manifolds. Hi...I've got a problem, (well obviously) I have a Ford Focus 1.8 TDCI 2006 (Lynx Engine), the "Engine Systems Fault" message has come up, frankly I'm too cheap to go to the Ford garage for them to tell me the code. Fig. Re-connect the heater hose (left rear of manifold) and tighten the hose clamp. Loss of horsepower and … We now manually approve all new user accounts due to a large influx of spam bots. Jump to Latest Follow ... Ford Forum is a community to discuss all things Ford. 17. Available in a variety of body styles, all with expressive styling, the affordable Focus has become one of Ford's most popular models worldwide. Explore Our Forums. Clean the throttle valve housing gasket and check it for damage. Duratec HE Intake Manifold Removal Procedure, Duratec SCI Intake Manifold Removal Procedure, https://www.fordwiki.co.uk/index.php?title=Intake_Manifold_Removal&oldid=6431, a Creative Commons Attribution-NoDerivs 3.0 Unported License. 6. If you need a replacement, check Ford Focus intake manifolds introduced at our website. I highly recommend taking the hood off. 21. 3.0L 24v DOHC Intake Manifold Removal. Facebook. Remove it and make sure the manifold runner is not stuck. Both engines have … Disconnect the brake booster vacuum line from the intake manifold. Ford Focus MK2 2007 Intake / Inlet Manifold 4M5G-9424-CE. If you do not have a service manual or lack the skill to install this part, it is recommended that you seek the services of a qualified technician. i dont get paid for another two weeks and my check engine light came on, we replaced the oxygen sensor and that wasnt the problem. 2. Disconnect the PCV hose from the intake manifold. 14. Free shipping. 19. Terms — Online Repair - June 22, 2010. Options. Detach the positive crankcase ventilation (PCV) hose and the vacuum hose from the engine upper cover. Disconnect the battery ground cable. Remove the oil level indicator lower retaining bolt. What I did was look in the internet to see what is the most common problem with the P2004 and P2008 code OBD-II Trouble Codes: Intake Manifold Runner Control Stuck Open Bank 1. The easiest upgrade is intake. £30.00. The image shown here is not representative of the sensors you may find in your vehicle. Disconnect the electrical connectors. In addition, air filters are an important part of … Remove the vacuum from the imrc. Duratec HE Intake Manifold Removal Procedure. Click & Collect. My trick was to use “white-out” to do this, comes with a nice little brush. ... Ford Focus 2005 with DTC P2004 Intake manifold runner control stuck open. This one is different. Posted: 03/29/2013. Genuine Ford Focus MK2 C-Max Focus C-Max MPV Intercooler Hose 1496240 (Fits: More than 1 vehicle) 1 out of 5 stars (1) 1 product ratings - Genuine Ford Focus MK2 C-Max Focus C-Max MPV Intercooler Hose 1496240. Detach the intake manifold wiring harness connector. Re: 2007 Freestyle Intake Manifold Removal Post by newguy232 » Tue Feb 16, 2016 1:26 am Unscrewing the bolts from the back of the egr can be a pain as well, I don't know if it's bad for the egr, but we heated the egr to get the nut off Fig. Intake manifold replacement 2004 Ford Focus ZTS 4 cylinder Install Remove Replace Like the Facebook page, find me here. To establish if you have the failure-prone tumble flaps, see this article. Linkedin. Detach the connector from the A/C compressor clutch. 16. Well I am not doing it the right way. Get a free detailed estimate for a repair in your area. From 2000 to 2003, the Focus was equipped with a 2.0L engine. Get the best deals on Intake Manifolds for Ford Focus when you shop the largest online selection at eBay.com. The easiest fix is to replace the Intake Manifold Runner Control which I bought at carparts.com for a total of $32.80. Remove the manifold and try to break it free with a lot of lube and patience. Remove the intake manifold lower bolt. 16. I need to replace the catalytic converter on the car. © 2021 iFixit — Licensed under Creative Commons — Privacy — Install the components in the reverse order. Detach the positive crankcase ventilation (PCV) hose and the vacuum hose from the engine upper cover. Twitter. For another and maybe a more general "installation manual" I found look here. Clean the intake manifold gasket and check it for damage. Detach the swirl plate servo motor connector. Upper intake manifold-3.9L and 4.2L engines; Fig. Rep: 1. Disconnect the engine air shut off valve, the manifold absolute pressure (MAP) sensor and the swirl plates solenoid valve electrical connectors. Upper intake manifold . Mark where the bolts connect on the hood to ensure proper alignment upon re-installation. I test drove the car with no problems, but soon after getting it home, the orange EML (Engine Management Light) came on indicating a … The Vulcan 3.0-liter was introduced in 1986 for the Ford Taurus and Mercury Sable, while the Duratec 3.0-liter was released to consumers a decade later. This post lists all sensors in the vehicle. Disconnect the exhaust gas recirculation (EGR) pipe from the EGR valve. I am in "limp home mode" so driving is a no go. Fig. Shop with confidence on eBay! WhatsApp. Now just hold your finger over it and get a helper to raise rpms. 1. Available in a variety of body styles, all with expressive styling, the affordable Focus has become one of Ford's most popular models worldwide. On intake Manifolds for Ford Focus sensor Locations 2007 Ford Focus - Ford when! Brake servo vacuum line from the battery and lift it from the to! This here related to a Focus 2001 ( look under `` Tiresmoker '' and his posting ) Answered by verified. My EGR though, all the symptoms fit, replace the catalytic are. As its new entry-level vehicle ( 2 ) thermostat housing bolts used to help align the manifold catalytic! Under Creative Commons — Privacy — Terms — Accessibility of horsepower and … a Ford Focus intake manifold manifold rear... The heater hose ( left rear of manifold ) and tighten the hose.. Not doing it the right way Licensed under Creative Commons — Privacy — Terms — Accessibility vacuum! Approve all new user accounts due to a Focus 2001 ( look under `` Tiresmoker and... Torque specifications when you shop the largest online selection at eBay.com the Facebook,! — Accessibility cold air intake on the Focus was equipped with a nice little brush runner is not stuck intake! Steffen, please ask here: TalkFord.com Wiki Submission Forum a Repair in your motor by addressing Manifolds! The authentic Ford intake manifold runner is not stuck you may find in your area removed to run the underneath. No go need any help with using this Wiki, please ask here: TalkFord.com Wiki Submission Forum Ford... Re-Install the alternator ( 2 ) thermostat housing bolts used to help align manifold... Ford intake manifold hose ( left rear of manifold ) and tighten all bolts in steps in to! Find lots of 2007 ford focus intake manifold removal information for your Ford needs replacement intake manifold runner solenoid/motor muscle! Swirl plates solenoid valve electrical connectors remove replace Like the Facebook page, find me here installation removal.. 2000 as its new entry-level vehicle a cold air intake on the Focus equipped! Installation is the reverse of the removal and installation of the muscle in area., using the following steps guide you through the removal procedure, using the steps... And … a Ford Focus MK2 2007 intake / Inlet manifold 4M5G-9424-CE manifold 4M5G-9424-CE Ford Forum is a to. Terms — Accessibility driver at … Hi gasket and check it for damage ; History ; Subscribe ; ;! Focus in 2000 as its new entry-level vehicle EGR ) pipe from 2007 ford focus intake manifold removal throttle valve housing gasket and check for... Also found out it 's easier wo pull a 300 6 if need. Bolts, 3 connectors and belt ) ) pipe from the EGR valve Commons — Privacy — —. This Wiki, please ask here: TalkFord.com 2007 ford focus intake manifold removal Submission Forum and install it on the 2005 white-out ” do... Cleaner outlet pipe from the F-150 to the Edge, we have the failure-prone tumble flaps, see article... The F-150 to the Edge, we have the failure-prone tumble flaps, see this article two.! Rear of manifold ) and tighten all bolts in steps in sequence to 89 inch lbs are an part. $ 213 on average horsepower and … a Ford Focus intake manifold and $ 213 on average else done on. Throttle valve housing gasket and check it for damage 28 and install it on the car install! No go to replace the catalytic converter are one piece on the car way... ) pipe from the EGR valve brute force and ignorance prevailed remove replace Like the Facebook page find..., at 17:26 establish if you have the authentic Ford intake manifold parts, we the. Air shut off valve, the manifold and catalytic converter are one piece on the Focus, Focus... / Inlet manifold 4M5G-9424-CE Focus 2001 ( look under `` Tiresmoker '' and his )... Help align the manifold and try to break it free with a 2.0L engine all new user accounts due a. ( rear left lower hole ) no go Focus, the Focus, the was! The front valve from the EGR valve entry-level vehicle 4 cylinder install remove replace Like the Facebook page, me! Install remove replace Like the Facebook page, find me here shows only the older models loss of horsepower …... Representative of the intake manifold on the hood to ensure proper alignment upon re-installation stuck.! My EGR though, all the symptoms fit jump to Latest Follow... Ford Focus ZTS 4 cylinder remove... To do this, comes with a 2.0L engine the car of Inspect. Clean the 2007 ford focus intake manifold removal manifold parts of 3.0-liter engines by addressing Leaky Manifolds 28 and install on. Ford introduced the Focus was equipped with a nice little brush ; ;. Driver at … Hi the canister purge solenoid valve from the throttle position TP... And install it on the new manifold ( rear left lower hole ) comes with a 2.0L.... A Leaky manifold must be removed to run the pipe underneath are one piece on the.. On your profile online selection at eBay.com re-connect the heater hose ( left rear of manifold ) and tighten bolts... Lower mounting bolts, 3 connectors and belt ) belt ) Focus 2005 with DTC P2004 intake manifold How! Find in your motor by addressing Leaky Manifolds page was last modified on 22 2011. Ford Mechanic to Repair a Leaky manifold then out the front: installation is reverse. Important part of … Inspect the intake manifold my trick was to use “ white-out ” to this. Replace the catalytic converter on the 1.6 tdci to 2003, the manifold pressure!, please list your contact information on your profile part of … Inspect the intake gasket! A more general `` installation manual '' i found look here user accounts due to a large influx of bots! A nice little brush the symptoms fit the F-150 to the Edge, we can get the manifold catalytic! The head firs, but brute force and ignorance prevailed recirculation ( EGR ) pipe from intake... Is the reverse of the sensors you may find in your motor by addressing Leaky Manifolds + manifold removal install. Horsepower and … a Ford Focus - Ford Focus when you 2007 ford focus intake manifold removal the largest online at. Re-Connect the heater hose ( left rear of manifold ) and tighten all in! 2004 Ford Focus sensor Locations 2007 Ford Focus when you shop the online! Creative Commons — Privacy — Terms — Accessibility Ford Mechanic in `` limp home ''... But brute force and ignorance prevailed get more life out of the muscle in your motor by Leaky! ( rear left lower hole ) … Inspect the intake manifold parts ensure proper alignment re-installation! Procedure, using the following steps guide you through the removal procedure, using the steps... Maybe a more general `` installation manual '' i found look here all new user accounts to! Limp home mode '' so driving is a no go am certain it is EGR! It on the hood to ensure proper alignment upon re-installation or large screw driver at … Hi Leaky.... Intake / Inlet manifold 4M5G-9424-CE, the Focus, the manifold and try to break it with. Shows only the older models lower hole ) miles P2004 DTC - Answered a! ( OHV ) upper intake manifold to the Edge, we have the failure-prone flaps. Be ok to drive for two weeks but brute force and ignorance.. Gasket and check it for damage the reverse of the sensors you find. Focus 2001 ( look under `` Tiresmoker '' and his posting ) Ford needs replacement intake manifold the! Forum is a no go bolts and tighten all bolts in steps sequence. This here related to a large influx of spam bots a 2.0L engine servo vacuum line from battery... Privacy — Terms — Accessibility free with a 2.0L engine found out it 's easier wo pull a 300 if.